These are the Dimensions I used for all my letter patterns. Obviously the width of each letter with vary depending on the letter and whether or not it is Capitalized, but if you kept a consistent 1/8 spacer on the side of either letter your alignment will be fine. I mounted all my letters 1inch from the base of the pattern.
Specifications for this project:
- Font- HighTower Text
- PT - 400
- 5/16 - Bushing
- 1/8 inch Spiral Cutting Bit
- !/8 spacing on either side of the letters on the pattern
- Pattern material at least 1/4 inch thick
- Pattern material 6 inches tall
With these measurements and the video below you can make your own letter stencils and signs
Stencil Making Video
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